Pipetec – Hot Induction Pipe Bending

Company Overview:

Pipetec is a prominent manufacturer specializing in hot induction pipe bending. They cater to industries such as oil and gas, petrochemicals, power generation, and construction, providing high-quality, precision-bent pipes.

Challenges:

1. Precision and Consistency: Ensuring precise bends without compromising the structural integrity of the pipes.
2. Efficiency: Reducing production time and energy consumption.
3. Material Integrity: Maintaining the quality of the pipe surface and minimizing the need for additional welding.

Solutions Implemented:

1. Advanced Induction Bending Technology: Pipetec employs state-of-the-art induction bending technology, which involves heating a localized section of the pipe to around 1000°C using an induction coil. This allows for precise and consistent bends with minimal deformation.
2. Cooling Mechanism: The heated section is immediately cooled using air and water, which helps maintain the material’s integrity and prevents surface defects.
3. Material Optimization: Pipetec conducts thorough pre-order analyses to optimize material usage, ensuring cost-effectiveness and reducing waste.

Results:

1. Enhanced Precision and Efficiency: The induction bending process significantly improved the precision of the bends and reduced production time and energy consumption compared to traditional methods.
2. Improved Material Integrity: The process maintained the quality of the pipe surface, reducing the need for additional welding and enhancing the overall integrity of the finished product.
3. Versatility: Pipetec’s technology allows them to bend various materials, including carbon steel, stainless steel, and high-strength alloys, making them versatile in meeting diverse industry needs.

This case study demonstrates how Pipetec leveraged advanced induction bending technology to overcome industry challenges and deliver high-quality, efficient solutions to their clients.

1. Optimum Design of Pipe Bending Based on High-Frequency Induction Heating
2. Fabrication of Hot Induction Bends from LSAW Large Diameter Pipes

1. Optimum Design of Pipe Bending Based on High- Frequency Induction …. https://link.springer.com/content/pdf/10.1007/s12541-011-0140-6.
2. Fabrication of Hot Induction Bends from LSAW Large Diameter Pipes …. https://niobium.tech/-/media/niobiumtech/attachments-biblioteca-tecnica/nt_fabrication-of-hot-induction-bends-from-lsaw-large-diameter-pipes-manufactured-from-tmpc.pdf.
3. Induction Heating Solutions for Tube and Pipe.
   https://sg-induction.com/wp-content/uploads/2021/02/Tube-Pipe-ENG.pdf.